Here are some more on that in a bit of the parts you will need to put your clutch back together, starting with the upper left and going clockwise we have. When the primary gear is used on a klx 110, it makes the bike fully manual and. The kit itself is easy to install, the directions in tech data tell you exactly what to do. Best way to do it is to run the engine, back off the lock nut and hold the lever up in gear without releasing it. Maintenance and adjustment clutch klx110c model clutch adjustment loosen the locknut.
The bike sports a 111cc fourstroke engine paired to a fourspeed semiautomatic transmission driven by a centrifugal clutch. Ok anyone got any ideas as to what is causing the clutch not to free spin on a klx110. Adjusting the clutch to eliminate the grabby feeling is accomplished using one of two separate adjusters on the ends of the clutch. Kawasaki klx110l cyclepedia printed service manual table of contents. The klx110l model adds additional suspension travel and. Below you will find free pdf files for your kawasaki kl owners manuals. Kawasaki klx110 klx 110 workshop maintenance service repair manual 2002 2009 here. Kawasaki klx110 110l online motorcycle service manual. Kawasakis klx110 v klx110l to clutch or not orlando, 10, and luca, seven, have been riding since they were four, so they arent beginners, yet the clutch question is a big one. This site is dedicated to selling oem kawasaki atv. Moose racing stainless steel oil filter kawasaki suzuki 19942015. Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Kawasaki klx110 dirt bike parts klx110 parts motosport. To clutch or not orlando, 10, and luca, seven, have been riding since they were four, so they arent beginners, yet the clutch question is a big one.
Turn the clutch release adjusting screw counter clockwise until it becomes hard to turn, and then back it out a quarter turn. General information quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removalinstallation crankshafttransmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j frame 14 j electrical system 15 j appendix 16 j this quick reference. However, the similarities between the two end there. Kawasaki parts house is owned and operated by babbitts online. Be alert for problems and nonscheduled maintenance. Its popularity is wellestablished among pit bike riders. Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Used 19931997 kawasaki zx500d zx600e service manual. It says to turn the screw counterclockwise until there is resistance, and then back it out 14 turn.
Kawasaki klx110l cyclepedia printed motorcycle service manual. From kawasaki i order the automatic clutch assemebly and bearings. The axle dropouts were redesigned to be stronger and allow for more chain adjustment. Kawasakis klx110 v klx110l comparo australasian dirt bike. Fasterminis is devoted to minibikes and pitbikes as a complete and trusted source for aftermarket parts and information. Kawasaki klx110, kawasaki klx110l, 2010 kawasaki klx110ca, 2010 kawasaki klx110da, 2011 kawasaki klx110cb, 2011 kawasaki klx110db, 2012 kawasaki klx110cc, 2012 kawasaki klx110dc, 20 kawasaki klx110cd, 20 kawasaki klx110dd, 2014 kawasaki klx110ce, 2014 kawasaki klx110de. The engine is paired with a 4speed transmission and total fuel capacity is 1 gallons. This is the highly detailed factory service repair manual for the2014 kawasaki klx110ce, this service manual has detailed illustrations as well as step by ste. Offroad 2 pages motorcycle kawasaki klx 110 manual.
If your child is taller than that then you will need to buy the klx 110l which has stiffer suspension and is 2 inches taller. When the primary gear is used on a klx 110, it makes the bike fully manual and eliminates the centrifugal clutch resulting in an 8 lb. Kawasaki klv klv workshop service repair manual here. Friday 19 september, 2014 just installed the clutch kit on my 2009 klx 110. Kawasakis klx110 v klx110l comparo australasian dirt. The screw is moving an adjustment arm on the other side of the case. Weve put together this guide to help you get the most from kawasaki s newest offerings.
If you lubricate the cable every time you ride it makes close to th. View and download kawasaki klx110 service manual online. Kawasaki kle650 versys cyclepedia printed motorcycle service. Kawasaki has made the decision both easy and hard by offering two. Kawasaki motorcycle oem parts, babbitts kawasaki partshouse. Mar 24, 2010 kawasaki klx110 and klx110l first test. Manual clutch kit kawasaki klx drz 110 tbw0343 ebay. Can anyone give me a list of steps or the threadvideoa that tells or shows me how to adjust my stock klx 110 clutch. Installed 143 kit but im not sure if i reinstalled the cam gear correctly the decompression mechanism feels very floppy loose and rattles. Weve published a new online service manual for the 2010 and newer klx110 and klx110l models. This is the same repair service manual your local dealer will use when doing a repair. Update weve improved this manual clutch kit by replacing the old lever with a much higher quality adjustable on the fly lever and a taller pushrod. I need a manual for a 06 kawasaki klx 110cc, or some good info with pic if possible of the clutch replacement or synchronizing the shifting linkage. Kawasaki klx110 110l online motorcycle service manual the kawasaki klx110 manual klx110l manual features online access to detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and compiled by a veteran kawasaki dealer trained motorcycle technician.
Kawasaki klf300 bayou 300 atv 19862006 service repair manual. Use proper tools and genuine kawasaki motorcycle parts. Shop online for oem clutch parts that fit your 2010 kawasaki klx110 klx110caf, search all our oem parts or call at 18668420086. With the new bike comes some confusion as to what hopup parts fit from the old models. At rekluse we build innovative, high performance clutches for dirt bikes, adventure bikes, harley davidson motorcycles, and atvs. Genuine parts provided as spare parts are listed in the parts catalog. This manual is completely bookmarked and complete searchable so you can easily find what you are looking for. Kawasaki klx110, kawasaki klx110l, 2010 kawasaki klx110ca, 2010 kawasaki klx110da, 2011 kawasaki klx110cb, 2011 kawasaki klx110db, 2012. Its a bit faster and bigger than the xr50 and modifies easier for larger riders. And which bike will suit their riding styles and riding terrain. General information 1 periodic maintenance 2 fuel system 3 engine top end 4 clutch 5. View and download kawasaki klx110 owners manual online.
This product is to be used in conjunction with manual andor hydro clutch conversion kit only. Kawasaki klx110l cyclepedia printed motorcycle service. Power is provided by a 4stroke, 111cc, air cooled, sohc, singlecylinder engine with electric kick starter. Drz110 klx110 manual clutch kit full manual tbw0343. Adhere to the maintenance schedule in your owners manual. A grabby clutch is a sure sign that your yamahas clutch cable is out of adjustment, a situation that is typically created as the steel clutch cable stretches after repeated use.
The bike sports a 111cc fourstroke engine paired to a fourspeed semiautomatic transmission driven by a. Tb manual clutch kit for all klx110 semi auto clutch models 012119 update weve improved this manual clutch kit by replacing the old lever with a much higher quality adjustable on the fly lever and a taller pushrod. Apr 09, 2020 the 2014 my kawasaki klx110 is a fun bike for children of all ages. Kawasaki klx110 klx 110 illustrated online parts diagram schematics here. Bbr motorsports, inc 2010 kawasaki klx110 and klx110l. Gasket, clutch 1106025 gasket, clutch cover 110610923 platefriction x7 880042 plateclutch 891085 oring 670b1506 washer x2 1100944 gasket, pump cover 1106028. Motorcycle kawasaki klx 110 brochure 2009 brochure. Can the carb be converted to manual air screw adjustment. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Special tools, gauges, and testers that are necessary when servicing kawasaki motorcycles are introduced by the service manual. Klx 110 fuel or air screwjetting planetminis forums. Periodic maintenance chart air filter servicing chain inspection and adjustment clutch. Kawasaki has done a great job in setting the suspension to be stiff enough to take.
In 2010 kawasaki updated this great little bike with battery powered electric start, automatic decompressor, and four speed transmission. The 2014 my kawasaki klx110 is a fun bike for children of all ages. Jul 30, 2017 klx or drz manual clutch installation. Updated styling, electric start, and adult sizing l model make this the playbike to have in 2010. Dec 12, 2018 the klx110 would suit a child in the age range of about 7 10 years old with a maximum height of 4 foot, 6 inches 140cm. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Kawasaki klx 250 clutch disassembly, inspection and. Want to start teaching your child to ride with a clutch but dont want to buy a new bike. The kawasaki klx110 is a smallersized motorcycle, or more popularly called a mini bike, and emerged in 2002 to challenge the honda xr50. Kawasaki kle650 versys cyclepedia printed motorcycle. Page 1 klx110 klx110l motorcycle service manual page 3. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far as learning how to use a clutch.